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Thermal Test Engineer

Apple

Onsite (Sunnyvale, California) Mid Level
Posted 1 day ago

Skills

Thermal Characterization Material Evaluation Cooling System Validation Thermocouple Installation DAQ Systems IR Thermography Airflow Measurement Python Thermal Interface Materials Heat Transfer Test Automation Data Acquisition Bond Line Thickness Measurement Thermal Budgeting Hardware Instrumentation Technical Documentation

About the Role

At Apple, new ideas have a way of becoming extraordinary products, services, and customer experiences very quickly. We're looking for an experienced Thermal Test Engineer who brings deep, hands-on expertise in thermal characterization, material evaluation, and cooling system validation. This is a role for an engineer who is equally comfortable installing thermocouples, characterizing thermal resistance and bond line behavior, building custom test fixtures, and writing the automation that turns raw data into clean, actionable results.

Description


As a Thermal Test Engineer, you will own thermal characterization and validation for consumer hardware programs across all Apple platforms — from early module designs through shipping hardware. Day-to-day work is hands-on in the lab: instrumenting hardware, configuring test systems, running thermal test plans, and extracting clear, reliable data. Evaluate thermal interface materials for new programs, assessing thermal resistance, mechanical compliance, repeatability, and long-term reliability. Collaborate with mechanical and systems engineers to identify thermal risks and develop mitigation strategies based on test data. Document procedures, maintain equipment, and communicate findings to stakeholders. The ideal candidate interprets temperature data, understands system behavior, and can troubleshoot test setups independently.

Minimum Qualifications


BS in Mechanical Engineering or equivalent 2-5+ years of hands-on thermal testing experience in a hardware development or manufacturing environment — characterization work, not simulation-only roles Experience with thermal test equipment and instrumentation: DAQ systems (thermocouples, RTDs), IR thermography, airflow measurement (hot wire anemometry, flow benches), power supplies, and thermal test chambers

Preferred Qualifications


Direct experience evaluating and qualifying thermal interface materials (TIMs): phase change materials, thermal greases, gels, graphite, thin films, and gap fillers; familiarity with bondline thickness (BLT) measurement, compression testing, and thermal property assessment. Demonstrated experience with multiple cooling technologies: natural convection, forced air, heat pipes, vapor chambers, liquid cooling, and/or thermoelectric solutions — understanding of tradeoffs across form factors and power envelopes Strong thermal engineering fundamentals: conduction, convection, and radiation heat transfer; junction-to-ambient thermal resistance; thermal budgeting; steady-state vs. transient behavior. Proficient in Python (or equivalent) for test automation, data acquisition scripting, and post- processing/visualizations. Excellent written and verbal communication; ability to produce clear test reports, SOPs, and summaries for cross-functional audiences.

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