A
Thermal Test Engineer
Apple
Onsite (Sunnyvale, California)
Mid Level
Posted 1 day ago
Skills
Thermal Characterization
Material Evaluation
Cooling System Validation
Thermocouple Installation
DAQ Systems
IR Thermography
Airflow Measurement
Python
Thermal Interface Materials
Heat Transfer
Test Automation
Data Acquisition
Bond Line Thickness Measurement
Thermal Budgeting
Hardware Instrumentation
Technical Documentation
About the Role
At Apple, new ideas have a way of becoming extraordinary products, services, and customer
experiences very quickly. We're looking for an experienced Thermal Test Engineer who brings
deep, hands-on expertise in thermal characterization, material evaluation, and cooling system
validation.
This is a role for an engineer who is equally comfortable installing thermocouples, characterizing
thermal resistance and bond line behavior, building custom test fixtures, and writing the
automation that turns raw data into clean, actionable results.
As a Thermal Test Engineer, you will own thermal characterization and validation for consumer hardware programs across all Apple platforms — from early module designs through shipping hardware. Day-to-day work is hands-on in the lab: instrumenting hardware, configuring test systems, running thermal test plans, and extracting clear, reliable data. Evaluate thermal interface materials for new programs, assessing thermal resistance, mechanical compliance, repeatability, and long-term reliability. Collaborate with mechanical and systems engineers to identify thermal risks and develop mitigation strategies based on test data. Document procedures, maintain equipment, and communicate findings to stakeholders. The ideal candidate interprets temperature data, understands system behavior, and can troubleshoot test setups independently.
BS in Mechanical Engineering or equivalent 2-5+ years of hands-on thermal testing experience in a hardware development or manufacturing environment — characterization work, not simulation-only roles Experience with thermal test equipment and instrumentation: DAQ systems (thermocouples, RTDs), IR thermography, airflow measurement (hot wire anemometry, flow benches), power supplies, and thermal test chambers
Direct experience evaluating and qualifying thermal interface materials (TIMs): phase change materials, thermal greases, gels, graphite, thin films, and gap fillers; familiarity with bondline thickness (BLT) measurement, compression testing, and thermal property assessment. Demonstrated experience with multiple cooling technologies: natural convection, forced air, heat pipes, vapor chambers, liquid cooling, and/or thermoelectric solutions — understanding of tradeoffs across form factors and power envelopes Strong thermal engineering fundamentals: conduction, convection, and radiation heat transfer; junction-to-ambient thermal resistance; thermal budgeting; steady-state vs. transient behavior. Proficient in Python (or equivalent) for test automation, data acquisition scripting, and post- processing/visualizations. Excellent written and verbal communication; ability to produce clear test reports, SOPs, and summaries for cross-functional audiences.
Description
As a Thermal Test Engineer, you will own thermal characterization and validation for consumer hardware programs across all Apple platforms — from early module designs through shipping hardware. Day-to-day work is hands-on in the lab: instrumenting hardware, configuring test systems, running thermal test plans, and extracting clear, reliable data. Evaluate thermal interface materials for new programs, assessing thermal resistance, mechanical compliance, repeatability, and long-term reliability. Collaborate with mechanical and systems engineers to identify thermal risks and develop mitigation strategies based on test data. Document procedures, maintain equipment, and communicate findings to stakeholders. The ideal candidate interprets temperature data, understands system behavior, and can troubleshoot test setups independently.
Minimum Qualifications
BS in Mechanical Engineering or equivalent 2-5+ years of hands-on thermal testing experience in a hardware development or manufacturing environment — characterization work, not simulation-only roles Experience with thermal test equipment and instrumentation: DAQ systems (thermocouples, RTDs), IR thermography, airflow measurement (hot wire anemometry, flow benches), power supplies, and thermal test chambers
Preferred Qualifications
Direct experience evaluating and qualifying thermal interface materials (TIMs): phase change materials, thermal greases, gels, graphite, thin films, and gap fillers; familiarity with bondline thickness (BLT) measurement, compression testing, and thermal property assessment. Demonstrated experience with multiple cooling technologies: natural convection, forced air, heat pipes, vapor chambers, liquid cooling, and/or thermoelectric solutions — understanding of tradeoffs across form factors and power envelopes Strong thermal engineering fundamentals: conduction, convection, and radiation heat transfer; junction-to-ambient thermal resistance; thermal budgeting; steady-state vs. transient behavior. Proficient in Python (or equivalent) for test automation, data acquisition scripting, and post- processing/visualizations. Excellent written and verbal communication; ability to produce clear test reports, SOPs, and summaries for cross-functional audiences.
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